Merge branch 'laser-temp-monitoring' into feature/switched-matrix-radar
This commit is contained in:
@@ -86,12 +86,38 @@ def apply_kamil_adc_laser_control(config: RunConfigModel) -> bool:
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"delay_time": variation.delay_time,
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},
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)
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_write_variation_session(variation)
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return True
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raise RuntimeError(f"Unsupported laser_control mode: {laser.mode}")
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finally:
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controller.disconnect()
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def _write_variation_session(variation) -> None:
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"""Freeze the variation's static temperature targets for the checker.
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Best-effort: a failure to write the session snapshot must never abort the
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acquisition setup, so any error is logged and swallowed.
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"""
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from datetime import datetime
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try:
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from python_app.hardware_full.laser_control.monitoring.session import (
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LaserVariationSession,
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)
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LaserVariationSession(
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variation_type=variation.variation_type,
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target_temp1=variation.static_temp1,
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target_temp2=variation.static_temp2,
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tolerance_c=variation.temp_tolerance_c,
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started_at_iso=datetime.now().isoformat(timespec="seconds"),
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).save()
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logger.debug("Wrote laser variation session snapshot for the temperature checker")
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except Exception: # noqa: BLE001 — session snapshot is auxiliary, never fatal
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logger.warning("Failed to write laser variation session snapshot", exc_info=True)
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def _validate_laser_control_config(config: RunConfigModel) -> None:
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laser = config.radar.laser_control
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if not laser.port:
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@@ -29,6 +29,12 @@ import numpy as np
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FRAME_BYTES = 8
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MAIN_MARKER = 0x000A
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REFERENCE_MARKER = 0x00A8
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# Combo tag — ``0x00C0, input_pos, output_pos, dirty``. Emitted by the switch-aware
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# collector right after a sweep boundary to label the upcoming sweep with the RF
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# switch combination it was captured under (``dirty != 0`` means the sweep straddled
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# a switch transition and must be dropped). Absent in the standalone/calibration
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# collector, where every sweep carries no combo (``combo is None``).
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COMBO_MARKER = 0x00C0
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_BOUNDARY_STEP = 0xFFFF
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# marker (u16), step (u16), ch1 (i16), ch2 (i16) — point frames carry signed I/Q.
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@@ -52,6 +58,8 @@ class RawSweep:
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steps: np.ndarray
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main: np.ndarray
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reference: np.ndarray
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combo: tuple[int, int] | None = None
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dirty: bool = False
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@property
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def size(self) -> int:
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@@ -66,13 +74,17 @@ class KamilAdcStreamParser:
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but holds no I/O and is cheap to unit-test.
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"""
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__slots__ = ("_buffer", "_aligned", "_main", "_reference")
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__slots__ = ("_buffer", "_aligned", "_main", "_reference", "_pending_combo", "_pending_dirty")
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def __init__(self) -> None:
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self._buffer = bytearray()
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self._aligned = False
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self._main: dict[int, complex] = {}
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self._reference: dict[int, complex] = {}
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# Combo tag for the sweep currently being accumulated (set by the combo
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# frame right after each boundary; ``None`` in non-switch collector modes).
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self._pending_combo: tuple[int, int] | None = None
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self._pending_dirty = False
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def feed(self, data: bytes) -> list[RawSweep]:
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"""Append ``data`` and return any sweeps completed by it."""
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@@ -95,6 +107,10 @@ class KamilAdcStreamParser:
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self._main[step] = complex(real, imag)
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elif marker == REFERENCE_MARKER:
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self._reference[step] = complex(real, imag)
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elif marker == COMBO_MARKER:
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# step = input_pos, real = output_pos, imag = dirty flag.
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self._pending_combo = (int(step), int(real))
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self._pending_dirty = imag != 0
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else:
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raise ValueError(
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f"Kamil ADC protocol violation: unexpected frame marker 0x{marker:04x}"
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@@ -107,6 +123,8 @@ class KamilAdcStreamParser:
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self._aligned = False
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self._main.clear()
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self._reference.clear()
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self._pending_combo = None
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self._pending_dirty = False
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def _align(self) -> bool:
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"""Discard pre-roll up to and including the first sweep boundary.
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@@ -122,6 +140,8 @@ class KamilAdcStreamParser:
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del self._buffer[: index + FRAME_BYTES]
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self._main.clear()
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self._reference.clear()
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self._pending_combo = None
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self._pending_dirty = False
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self._aligned = True
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return True
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@@ -130,12 +150,21 @@ class KamilAdcStreamParser:
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shared = sorted(self._main.keys() & self._reference.keys())
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main = self._main
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reference = self._reference
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combo = self._pending_combo
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dirty = self._pending_dirty
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self._main = {}
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self._reference = {}
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# The next sweep's combo is set by its own combo frame (right after this
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# boundary); clear so a sweep without one reports combo=None rather than
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# inheriting a stale tag.
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self._pending_combo = None
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self._pending_dirty = False
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if not shared:
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return None
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return RawSweep(
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steps=np.asarray(shared, dtype=np.int32),
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main=np.asarray([main[step] for step in shared], dtype=np.complex64),
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reference=np.asarray([reference[step] for step in shared], dtype=np.complex64),
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combo=combo,
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dirty=dirty,
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)
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@@ -47,6 +47,10 @@ _REJECT_LOG_EVERY = 50
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# brief window to release the device cleanly before escalating to SIGKILL. Caps
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# the configured stop_timeout_s so a stop can never hang.
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_STOP_KILL_GRACE_S = 0.5
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# Sweeps to skip after a Python-driven switch change before trusting a capture: one
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# for the pre-switch sweep still in the mailbox, one for a possible transition
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# straddler in flight. Calibration speed is not critical, so we err on safety.
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_SWITCH_DRAIN_SWEEPS = 2
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@dataclass(slots=True)
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@@ -54,6 +58,10 @@ class KamilAdcService:
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"""Launch the external Kamil ADC collector and serve its processed sweeps."""
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config: RunConfigModel
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# When set, the collector is launched with ``config:<path>`` so it drives the RF
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# switches itself (switch-aware mode) from this run_config.json. ``None`` keeps
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# the standalone collector that streams a single channel (calibration / mock).
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switch_config_path: str | None = None
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_process: subprocess.Popen[bytes] | None = field(init=False, default=None, repr=False)
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_reader: KamilAdcTtyReader | None = field(init=False, default=None, repr=False)
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_processor: KamilAdcSweepProcessor | None = field(init=False, default=None, repr=False)
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@@ -64,9 +72,18 @@ class KamilAdcService:
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@property
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def command(self) -> list[str]:
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"""External collector command, including the generated ``tty:`` argument."""
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"""External collector command, including the generated ``tty:`` argument.
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In switch-aware mode (``switch_config_path`` set) the collector also gets
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``config:<path>`` so it reads the switch/combo configuration and drives the
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switches in lock-step with the sweeps.
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"""
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adc = self.config.radar.kamil_adc
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return [str(self._resolve_executable()), *adc.args, f"tty:{adc.tty_path}"]
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cmd = [str(self._resolve_executable()), *adc.args]
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if self.switch_config_path is not None:
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cmd.append(f"config:{self.switch_config_path}")
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cmd.append(f"tty:{adc.tty_path}")
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return cmd
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def open(self, *, stop_event: threading.Event | None = None) -> None:
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"""Launch the collector and start the TTY reader thread.
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@@ -122,12 +139,17 @@ class KamilAdcService:
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"""Kamil ADC has no runtime-readable sweep-limit API."""
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raise RuntimeError("Kamil ADC device limits are not available")
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def acquire(self) -> SweepResult:
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def acquire(self, combo: tuple[int, int] | None = None) -> SweepResult:
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"""Return the next sweep that covers the band, as S21 on the fixed grid.
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Sweeps whose floated frequency range does not span the configured band are
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rejected and the next sweep is read, until one passes or the sweep timeout
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elapses (which then surfaces as a :class:`TimeoutError`).
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When ``combo`` is given (switch-aware mode), only the clean sweep captured
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under that switch combination is returned; the collector drives the switches
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and tags each sweep. When ``None`` (calibration / non-switch mode), the
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single newest sweep is returned regardless of combination.
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"""
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if self._processor is None:
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raise RuntimeError("Kamil ADC service is not configured")
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@@ -147,7 +169,10 @@ class KamilAdcService:
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raise TimeoutError(
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"Timed out waiting for a Kamil ADC sweep covering the configured band"
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)
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raw = self._reader.read_sweep(timeout_s=remaining_s, process=process)
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if combo is None:
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raw = self._reader.read_sweep(timeout_s=remaining_s, process=process)
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else:
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raw = self._reader.read_sweep_for(combo, timeout_s=remaining_s, process=process)
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s21 = self._processor.process(raw.main, raw.reference)
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if s21 is not None:
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return SweepResult(
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@@ -159,6 +184,31 @@ class KamilAdcService:
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)
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self._log_rejected_sweep(raw)
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def drain_after_switch(self, sweeps: int = _SWITCH_DRAIN_SWEEPS) -> None:
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"""Discard sweeps captured before / across a just-applied switch change.
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The collector free-runs, so right after the RF switches move the reader
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still holds a sweep captured in the *previous* combination, and a sweep that
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straddles the transition may still be in flight. Without this, the next
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:meth:`acquire` would return that stale data and the capture would be
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attributed to the wrong combination (an off-by-one across the sequence).
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Block until ``sweeps`` freshly-published sweeps have gone by, so the next
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:meth:`acquire` returns a sweep captured entirely in the new switch state.
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Used by the Python-driven calibration capture, where the collector does not
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tag sweeps; the switch-aware collector path handles this with combo tags
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instead. No-op when the service is not open.
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"""
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if self._reader is None:
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return
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target = self._reader.published_count + max(1, int(sweeps))
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deadline = time.monotonic() + self.config.radar.kamil_adc.sweep_timeout_s
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while self._reader.published_count < target:
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if time.monotonic() > deadline:
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raise TimeoutError("Timed out draining Kamil ADC sweeps after a switch change")
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raise_if_process_exited(self._process)
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time.sleep(0.005)
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def read_raw_sweep(self) -> RawSweep:
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"""Return the next raw (main, reference) sweep without any processing.
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@@ -52,6 +52,10 @@ class KamilAdcTtyReader:
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_stop_event: threading.Event = field(init=False, default_factory=threading.Event, repr=False)
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_mailbox_cv: threading.Condition = field(init=False, default_factory=threading.Condition, repr=False)
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_latest_sweep: RawSweep | None = field(init=False, default=None, repr=False)
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# Latest clean sweep per switch combination, for the switch-aware collector.
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# read_sweep() ignores this and serves the single newest sweep (calibration /
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# non-switch mode); read_sweep_for() serves a specific combination.
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_combo_slots: dict[tuple[int, int], RawSweep] = field(init=False, default_factory=dict, repr=False)
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_reader_error: Exception | None = field(init=False, default=None, repr=False)
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_published_count: int = field(init=False, default=0, repr=False)
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@@ -62,6 +66,7 @@ class KamilAdcTtyReader:
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self._fd = os.open(self.tty_path, os.O_RDONLY | os.O_NOCTTY | os.O_NONBLOCK)
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self._stop_event.clear()
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self._latest_sweep = None
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self._combo_slots = {}
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self._reader_error = None
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self._published_count = 0
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self._thread = threading.Thread(
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@@ -89,6 +94,7 @@ class KamilAdcTtyReader:
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finally:
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self._fd = None
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self._latest_sweep = None
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self._combo_slots = {}
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self._reader_error = None
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@property
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@@ -131,6 +137,39 @@ class KamilAdcTtyReader:
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)
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self._mailbox_cv.wait(timeout=min(_READ_POLL_INTERVAL_S, remaining_s))
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def read_sweep_for(
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self,
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combo: tuple[int, int],
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*,
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timeout_s: float,
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process: subprocess.Popen[bytes] | None = None,
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) -> RawSweep:
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"""Wait for and return the latest clean sweep for ``combo``.
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|
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Used in switch-aware mode, where the collector drives the switches and tags
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each sweep with its combination. Only clean sweeps are delivered (the reader
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thread drops the dirty ones); the slot is consumed on read so each caller
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gets a fresh capture. Raises like :meth:`read_sweep`.
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"""
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if self._thread is None:
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raise RuntimeError("Kamil ADC TTY reader is not open")
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deadline = time.monotonic() + float(timeout_s)
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with self._mailbox_cv:
|
||||
while True:
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sweep = self._combo_slots.pop(combo, None)
|
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if sweep is not None:
|
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return sweep
|
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if self._reader_error is not None:
|
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raise self._reader_error
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||||
raise_if_process_exited(process)
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remaining_s = deadline - time.monotonic()
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if remaining_s <= 0.0:
|
||||
raise TimeoutError(
|
||||
f"Timed out waiting for Kamil ADC sweep for combo {combo} "
|
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f"after {float(timeout_s):.3f}s"
|
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)
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self._mailbox_cv.wait(timeout=min(_READ_POLL_INTERVAL_S, remaining_s))
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|
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# ------------------------------------------------------------------
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# Reader-thread internals
|
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# ------------------------------------------------------------------
|
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@@ -177,11 +216,22 @@ class KamilAdcTtyReader:
|
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return chunk
|
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|
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def _publish_sweep(self, sweep: RawSweep) -> None:
|
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"""Store ``sweep`` as the latest mailbox value, overwriting any unread one."""
|
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"""Publish a completed sweep to the mailbox(es), waking any waiter.
|
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|
||||
Dirty sweeps (those that straddled a switch transition) are counted but not
|
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delivered: the collector re-takes that combination on the next sweep. Clean
|
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tagged sweeps go to their per-combo slot; untagged sweeps (non-switch mode)
|
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only update the single newest-sweep mailbox that read_sweep() serves.
|
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"""
|
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with self._mailbox_cv:
|
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self._latest_sweep = sweep
|
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self._published_count += 1
|
||||
self._mailbox_cv.notify()
|
||||
if sweep.dirty:
|
||||
self._mailbox_cv.notify_all()
|
||||
return
|
||||
self._latest_sweep = sweep
|
||||
if sweep.combo is not None:
|
||||
self._combo_slots[sweep.combo] = sweep
|
||||
self._mailbox_cv.notify_all()
|
||||
|
||||
def _publish_error(self, exc: Exception) -> None:
|
||||
"""Record ``exc`` as the reader fault and wake any waiter."""
|
||||
|
||||
@@ -0,0 +1,247 @@
|
||||
# Контроль температуры при вариации тока лазера
|
||||
|
||||
Набор из трёх развязанных компонентов для автоматизации измерений в режиме
|
||||
**вариации тока лазера 1** (`CHANGE_CURRENT_LD1`). Пока плата гоняет свип тока,
|
||||
температуры лазеров должны оставаться на заданных статичных уставках. Эти модули
|
||||
раз в свип считывают реальную температуру и предупреждают, если она разошлась с
|
||||
целью.
|
||||
|
||||
## Зачем это нужно
|
||||
|
||||
При запуске вариации тока из GUI изменённые значения температуры могут фактически
|
||||
не дойти до цели — реальная температура остаётся прежней, и измерение становится
|
||||
некорректным. Плата после старта задачи гоняет свип **автономно** и никак не
|
||||
сигнализирует, что уставка не достигнута. Эти модули закрывают пробел: независимо
|
||||
опрашивают плату и валидируют температуру относительно уставок, зафиксированных
|
||||
**в момент старта вариации**.
|
||||
|
||||
> ⚠️ В прошивке реализована только **вариация тока** (`CHANGE_CURRENT_LD1`).
|
||||
> Вариация температуры не поддерживается и в этот API не заложена.
|
||||
|
||||
## Архитектура
|
||||
|
||||
```
|
||||
[starter] ── TASK_ENABLE ──► плата кратко открыл порт, послал, закрыл
|
||||
│ пишет session.json (target temp1/2, tolerance, variation_type)
|
||||
▼
|
||||
[monitor] ── TRANS_ENABLE ──► плата владеет портом всё время работы
|
||||
│ раз в свип: get_measurements()
|
||||
│ дописывает строку в readings.jsonl (seq, temp1, temp2, temp_ext, I1, I2)
|
||||
▼
|
||||
[checker] читает session.json + tail readings.jsonl
|
||||
сверяет temp1↔target_temp1 и temp2↔target_temp2, |Δ|>tol ─► WARNING в консоль
|
||||
```
|
||||
|
||||
- **Порт лазера эксклюзивен.** `starter` трогает его кратко, затем `monitor`
|
||||
владеет им всё время. `checker` порт не трогает вовсе — читает только файлы.
|
||||
- **Связь через файлы** (JSONL + JSON), а не сокеты, — процессы стартуют,
|
||||
останавливаются и перезапускаются независимо, без рукопожатия.
|
||||
- **Сверяются оба лазера** по внутренним `temp1`/`temp2` (не по внешним
|
||||
термисторам `temp_ext*`), каждый со своим допуском (по умолчанию `0.03 °C`).
|
||||
|
||||
## Быстрый старт (CLI, два процесса)
|
||||
|
||||
Терминал 1 — стартовать вариацию и мониторить температуру:
|
||||
|
||||
```bash
|
||||
python -m python_app.scripts.laser_temp_monitor \
|
||||
--config run_config.json \
|
||||
--start
|
||||
```
|
||||
|
||||
Терминал 2 — валидировать температуру и печатать предупреждения:
|
||||
|
||||
```bash
|
||||
python -m python_app.scripts.laser_temp_checker
|
||||
```
|
||||
|
||||
Пример вывода чекера при расхождении и возврате в допуск:
|
||||
|
||||
```
|
||||
WARNING laser_temp_checker: Laser 1 temperature off target: measured 28.100 °C,
|
||||
target 28.000 °C, Δ=+0.100 °C exceeds tolerance ±0.030 °C [seq=1]
|
||||
INFO laser_temp_checker: Laser 1 temperature back within tolerance:
|
||||
28.000 °C (target 28.000, |Δ|=0.000 ≤ 0.030) [seq=2]
|
||||
```
|
||||
|
||||
Остановка — `Ctrl+C` (SIGINT) в любом из процессов.
|
||||
|
||||
## Конфигурация
|
||||
|
||||
Параметры берутся из `run_config.json`, секция `radar.laser_control`. Мониторинг
|
||||
использует блок `variation` и новое поле `temp_tolerance_c`:
|
||||
|
||||
```json
|
||||
{
|
||||
"radar": {
|
||||
"model": "kamil_adc",
|
||||
"laser_control": {
|
||||
"enabled": true,
|
||||
"port": "/dev/ttyUSB0",
|
||||
"mode": "variation",
|
||||
"pi_coeff1_p": 2560,
|
||||
"pi_coeff1_i": 128,
|
||||
"pi_coeff2_p": 2560,
|
||||
"pi_coeff2_i": 128,
|
||||
"variation": {
|
||||
"variation_type": "CHANGE_CURRENT_LD1",
|
||||
"static_temp1": 28.0,
|
||||
"static_temp2": 28.9,
|
||||
"static_current1": 33.0,
|
||||
"static_current2": 35.0,
|
||||
"min_value": 33.0,
|
||||
"max_value": 60.0,
|
||||
"step": 0.05,
|
||||
"time_step": 50,
|
||||
"delay_time": 10,
|
||||
"temp_tolerance_c": 0.03
|
||||
}
|
||||
}
|
||||
}
|
||||
}
|
||||
```
|
||||
|
||||
Ключевые поля для мониторинга:
|
||||
|
||||
| Поле | Смысл |
|
||||
|---|---|
|
||||
| `port` | Серийный порт лазерной платы (пусто → автоопределение) |
|
||||
| `static_temp1` / `static_temp2` | Целевые статичные температуры лазеров 1/2, °C |
|
||||
| `min_value` / `max_value` / `step` | Диапазон и шаг свипа тока, мА — из них считается период свипа |
|
||||
| `time_step` / `delay_time` | Тайминги точки (мкс / мс) — тоже входят в период свипа |
|
||||
| `temp_tolerance_c` | Допуск сверки, °C (по умолчанию `0.03`) |
|
||||
|
||||
## Опции CLI
|
||||
|
||||
### `laser_temp_monitor`
|
||||
|
||||
| Аргумент | По умолчанию | Назначение |
|
||||
|---|---|---|
|
||||
| `--config` | — (обязателен) | Путь к `run_config.json` |
|
||||
| `--start` | выкл. | Послать `CHANGE_CURRENT_LD1` перед мониторингом и записать сессию |
|
||||
| `--strategy` | `computed` | `computed` (раз в свип) или `interval:<ms>` (фикс. период) |
|
||||
| `--readings` | `<tmp>/laser_temp_readings.jsonl` | Куда дописывать показания |
|
||||
| `--session` | `<tmp>/laser_variation_session.json` | Куда писать снимок сессии (с `--start`) |
|
||||
|
||||
Мониторить уже запущенную из GUI/пайплайна вариацию (без повторного старта):
|
||||
|
||||
```bash
|
||||
python -m python_app.scripts.laser_temp_monitor --config run_config.json
|
||||
```
|
||||
|
||||
Фиксированный период вместо расчётного (напр. раз в 500 мс):
|
||||
|
||||
```bash
|
||||
python -m python_app.scripts.laser_temp_monitor \
|
||||
--config run_config.json --strategy interval:500
|
||||
```
|
||||
|
||||
### `laser_temp_checker`
|
||||
|
||||
| Аргумент | По умолчанию | Назначение |
|
||||
|---|---|---|
|
||||
| `--session` | `<tmp>/laser_variation_session.json` | Снимок с целями и допуском |
|
||||
| `--readings` | `<tmp>/laser_temp_readings.jsonl` | Какой канал показаний тайлить |
|
||||
| `--tolerance` | из сессии | Переопределить допуск, °C |
|
||||
| `--reminder-every` | `0` (выкл.) | Повторять предупреждение каждые N показаний, пока вне допуска |
|
||||
| `--from-start` | выкл. | Проверить весь файл показаний, а не только новые строки |
|
||||
|
||||
Разные пути для нескольких одновременных прогонов:
|
||||
|
||||
```bash
|
||||
# монитор
|
||||
python -m python_app.scripts.laser_temp_monitor --config cfg.json --start \
|
||||
--readings /tmp/run7.jsonl --session /tmp/run7.session.json
|
||||
# чекер
|
||||
python -m python_app.scripts.laser_temp_checker \
|
||||
--readings /tmp/run7.jsonl --session /tmp/run7.session.json --reminder-every 20
|
||||
```
|
||||
|
||||
## Интеграция с пайплайном Kamil ADC
|
||||
|
||||
Когда вариацию стартует штатный пайплайн
|
||||
([`apply_kamil_adc_laser_control`](../../kamil_adc/laser.py)), снимок сессии
|
||||
`session.json` пишется автоматически. Достаточно запустить только чекер
|
||||
(и, при желании, монитор без `--start`, чтобы он опрашивал плату). Так консоль
|
||||
получит предупреждения о рассинхроне температуры прямо во время захвата.
|
||||
|
||||
## Встраивание в свой код (без CLI)
|
||||
|
||||
```python
|
||||
import threading
|
||||
from python_app.hardware_full.laser_control.controller import LaserController
|
||||
from python_app.hardware_full.laser_control.monitoring import (
|
||||
LaserTemperatureMonitor, LaserTemperatureChecker, LaserVariationSession,
|
||||
ReadingWriter, ReadingReader, resolve_period_s,
|
||||
)
|
||||
|
||||
# 1. Зафиксировать цели при старте вариации
|
||||
session = LaserVariationSession(
|
||||
variation_type="CHANGE_CURRENT_LD1",
|
||||
target_temp1=28.0, target_temp2=28.9, tolerance_c=0.03,
|
||||
)
|
||||
|
||||
# 2. Монитор (в проде controller — реальный LaserController)
|
||||
period = resolve_period_s("computed", min_value=33.0, max_value=60.0, step=0.05,
|
||||
time_step_us=50, delay_time_ms=10)
|
||||
stop = threading.Event()
|
||||
with LaserController(port="/dev/ttyUSB0") as ctrl, ReadingWriter("readings.jsonl") as w:
|
||||
monitor = LaserTemperatureMonitor(ctrl, w, period_s=period)
|
||||
threading.Thread(target=monitor.run, args=(stop,), daemon=True).start()
|
||||
|
||||
# 3. Чекер: тайлить показания и валидировать оба лазера
|
||||
checker = LaserTemperatureChecker.from_session(session)
|
||||
reader = ReadingReader("readings.jsonl")
|
||||
while not stop.is_set():
|
||||
for reading in reader.poll():
|
||||
checker.process(reading) # печатает WARNING при |Δ| > tolerance
|
||||
stop.wait(0.2)
|
||||
```
|
||||
|
||||
`LaserTemperatureChecker.evaluate(reading)` возвращает список
|
||||
`LaserDeviation` (по лазеру: измеренное, цель, Δ, в допуске ли) без логирования —
|
||||
удобно для собственной обработки/накопления статистики.
|
||||
|
||||
## Формат IPC-файлов
|
||||
|
||||
`session.json`:
|
||||
|
||||
```json
|
||||
{
|
||||
"variation_type": "CHANGE_CURRENT_LD1",
|
||||
"target_temp1": 28.0,
|
||||
"target_temp2": 28.9,
|
||||
"tolerance_c": 0.03,
|
||||
"started_at_iso": "2026-07-27T12:00:00"
|
||||
}
|
||||
```
|
||||
|
||||
`readings.jsonl` (по одной строке-объекту на свип):
|
||||
|
||||
```json
|
||||
{"seq":0,"mono_ns":123456789,"temp1":28.0,"temp2":28.9,"temp_ext1":22.0,"temp_ext2":23.0,"current1":33.0,"current2":35.0}
|
||||
```
|
||||
|
||||
## Как определяется «раз в свип»
|
||||
|
||||
Плата не отдаёт явную границу свипа, поэтому период оценивается из параметров:
|
||||
|
||||
```
|
||||
num_steps = round(|max_value - min_value| / step) + 1
|
||||
per_point_s = delay_time / 1000 + time_step / 1_000_000
|
||||
sweep_period = num_steps × per_point_s
|
||||
```
|
||||
|
||||
Монитор публикует одно показание за такой период. Если нужен другой темп —
|
||||
`--strategy interval:<ms>`. (Внутренний счётчик `TO6` платы существует, но его
|
||||
семантика не гарантирована, поэтому для тайминга он не используется.)
|
||||
|
||||
## Тесты
|
||||
|
||||
```bash
|
||||
python -m pytest python_app/tests/test_laser_temp_monitoring.py -q
|
||||
```
|
||||
|
||||
Покрыто: round-trip сессии, tail JSONL (включая усечённую последнюю строку),
|
||||
расчёт периода свипа, маппинг измерений монитором, и валидация чекера по каждому
|
||||
лазеру отдельно (порог, граница допуска, повторные предупреждения, восстановление).
|
||||
@@ -0,0 +1,36 @@
|
||||
"""Laser current-variation temperature monitoring and validation.
|
||||
|
||||
Three decoupled pieces connected via IPC files:
|
||||
- :class:`LaserVariationSession` — target setpoints + tolerance frozen at start.
|
||||
- :class:`LaserTemperatureMonitor` — polls the board once per sweep, publishes.
|
||||
- :class:`LaserTemperatureChecker` — validates published readings, warns.
|
||||
"""
|
||||
|
||||
from .checker import LaserDeviation, LaserTemperatureChecker
|
||||
from .monitor import (
|
||||
LaserTemperatureMonitor,
|
||||
compute_sweep_period_s,
|
||||
resolve_period_s,
|
||||
)
|
||||
from .readings_channel import ReadingReader, ReadingWriter, TemperatureReading
|
||||
from .session import (
|
||||
DEFAULT_READINGS_PATH,
|
||||
DEFAULT_SESSION_PATH,
|
||||
DEFAULT_TOLERANCE_C,
|
||||
LaserVariationSession,
|
||||
)
|
||||
|
||||
__all__ = [
|
||||
"LaserDeviation",
|
||||
"LaserTemperatureChecker",
|
||||
"LaserTemperatureMonitor",
|
||||
"compute_sweep_period_s",
|
||||
"resolve_period_s",
|
||||
"ReadingReader",
|
||||
"ReadingWriter",
|
||||
"TemperatureReading",
|
||||
"DEFAULT_READINGS_PATH",
|
||||
"DEFAULT_SESSION_PATH",
|
||||
"DEFAULT_TOLERANCE_C",
|
||||
"LaserVariationSession",
|
||||
]
|
||||
@@ -0,0 +1,139 @@
|
||||
"""Independent laser temperature checker.
|
||||
|
||||
Reads the target setpoints frozen at variation start (:class:`LaserVariationSession`)
|
||||
and validates each published :class:`TemperatureReading` against them. Both lasers
|
||||
are checked independently: ``temp1`` against ``target_temp1`` and ``temp2`` against
|
||||
``target_temp2``. When a laser's measured temperature deviates from its target by
|
||||
more than the tolerance (default 0.03 °C), a warning is printed to the console.
|
||||
|
||||
Runs as its own process (see ``scripts/laser_temp_checker.py``), reading the JSONL
|
||||
readings channel — it never touches the serial port, so it is fully independent of
|
||||
the monitor and can be started, stopped, or restarted at any time.
|
||||
"""
|
||||
|
||||
from __future__ import annotations
|
||||
|
||||
import logging
|
||||
from dataclasses import dataclass
|
||||
from typing import List
|
||||
|
||||
from .readings_channel import TemperatureReading
|
||||
from .session import DEFAULT_TOLERANCE_C, LaserVariationSession
|
||||
|
||||
logger = logging.getLogger(__name__)
|
||||
|
||||
# Only a deviation strictly greater than the tolerance warns; this epsilon keeps a
|
||||
# value the user intends to be exactly at the tolerance from tripping on float error
|
||||
# (e.g. 28.03 - 28.00 == 0.030000000000001 in IEEE-754).
|
||||
_FLOAT_EPS = 1e-9
|
||||
|
||||
|
||||
@dataclass(slots=True)
|
||||
class LaserDeviation:
|
||||
"""Result of comparing one laser's measured temperature to its target."""
|
||||
|
||||
laser: int # 1 or 2
|
||||
seq: int
|
||||
measured: float
|
||||
target: float
|
||||
delta: float # measured - target, °C
|
||||
within_tolerance: bool
|
||||
|
||||
|
||||
class LaserTemperatureChecker:
|
||||
"""Validates readings against per-laser targets and warns on mismatch.
|
||||
|
||||
Anti-spam: a laser's ok↔mismatch transitions are logged once; while a laser
|
||||
stays out of tolerance, a reminder is emitted only every ``reminder_every``
|
||||
readings (0 disables reminders). State is tracked independently per laser, so
|
||||
a persistent laser-1 fault never suppresses a fresh laser-2 warning.
|
||||
"""
|
||||
|
||||
def __init__(
|
||||
self,
|
||||
target_temp1: float,
|
||||
target_temp2: float,
|
||||
tolerance_c: float = DEFAULT_TOLERANCE_C,
|
||||
reminder_every: int = 0,
|
||||
) -> None:
|
||||
self.target_temp1 = float(target_temp1)
|
||||
self.target_temp2 = float(target_temp2)
|
||||
self.tolerance_c = float(tolerance_c)
|
||||
self.reminder_every = int(reminder_every)
|
||||
# Per-laser state: mismatch flag + readings seen since the last log.
|
||||
self._mismatch = {1: False, 2: False}
|
||||
self._since_log = {1: 0, 2: 0}
|
||||
|
||||
@classmethod
|
||||
def from_session(
|
||||
cls, session: LaserVariationSession, reminder_every: int = 0
|
||||
) -> "LaserTemperatureChecker":
|
||||
return cls(
|
||||
target_temp1=session.target_temp1,
|
||||
target_temp2=session.target_temp2,
|
||||
tolerance_c=session.tolerance_c,
|
||||
reminder_every=reminder_every,
|
||||
)
|
||||
|
||||
def evaluate(self, reading: TemperatureReading) -> List[LaserDeviation]:
|
||||
"""Compute per-laser deviations without logging (pure)."""
|
||||
return [
|
||||
self._deviation(1, reading.seq, reading.temp1, self.target_temp1),
|
||||
self._deviation(2, reading.seq, reading.temp2, self.target_temp2),
|
||||
]
|
||||
|
||||
def process(self, reading: TemperatureReading) -> List[LaserDeviation]:
|
||||
"""Evaluate a reading and emit console warnings, honouring anti-spam.
|
||||
|
||||
Returns the deviations for which a warning/reminder was emitted this call
|
||||
(empty when both lasers are within tolerance and unchanged).
|
||||
"""
|
||||
warned: List[LaserDeviation] = []
|
||||
for dev in self.evaluate(reading):
|
||||
if self._should_warn(dev):
|
||||
self._warn(dev)
|
||||
warned.append(dev)
|
||||
return warned
|
||||
|
||||
def _deviation(self, laser: int, seq: int, measured: float, target: float) -> LaserDeviation:
|
||||
delta = measured - target
|
||||
return LaserDeviation(
|
||||
laser=laser,
|
||||
seq=seq,
|
||||
measured=measured,
|
||||
target=target,
|
||||
delta=delta,
|
||||
within_tolerance=abs(delta) <= self.tolerance_c + _FLOAT_EPS,
|
||||
)
|
||||
|
||||
def _should_warn(self, dev: LaserDeviation) -> bool:
|
||||
laser = dev.laser
|
||||
if not dev.within_tolerance:
|
||||
if not self._mismatch[laser]:
|
||||
# Fresh ok -> mismatch transition: always warn.
|
||||
self._mismatch[laser] = True
|
||||
self._since_log[laser] = 0
|
||||
return True
|
||||
# Still out of tolerance: warn again only every reminder_every readings.
|
||||
self._since_log[laser] += 1
|
||||
if self.reminder_every > 0 and self._since_log[laser] >= self.reminder_every:
|
||||
self._since_log[laser] = 0
|
||||
return True
|
||||
return False
|
||||
# Within tolerance: log a recovery once, then stay quiet.
|
||||
if self._mismatch[laser]:
|
||||
self._mismatch[laser] = False
|
||||
self._since_log[laser] = 0
|
||||
logger.info(
|
||||
"Laser %d temperature back within tolerance: %.3f °C "
|
||||
"(target %.3f, |Δ|=%.3f ≤ %.3f) [seq=%d]",
|
||||
laser, dev.measured, dev.target, abs(dev.delta), self.tolerance_c, dev.seq,
|
||||
)
|
||||
return False
|
||||
|
||||
def _warn(self, dev: LaserDeviation) -> None:
|
||||
logger.warning(
|
||||
"Laser %d temperature off target: measured %.3f °C, target %.3f °C, "
|
||||
"Δ=%+.3f °C exceeds tolerance ±%.3f °C [seq=%d]",
|
||||
dev.laser, dev.measured, dev.target, dev.delta, self.tolerance_c, dev.seq,
|
||||
)
|
||||
@@ -0,0 +1,142 @@
|
||||
"""Independent laser temperature monitor.
|
||||
|
||||
Owns a :class:`LaserController` connection and, once per current-variation sweep,
|
||||
polls the board for a measurement and publishes it to a JSONL readings channel.
|
||||
The board runs the current sweep autonomously after ``TASK_ENABLE``; the monitor
|
||||
only reads the "last data point" via ``TRANS_ENABLE`` — exactly like the original
|
||||
RadioPhotonic PC software's polling loop, but decoupled and headless.
|
||||
|
||||
Runs as its own process (see ``scripts/laser_temp_monitor.py``) so it is fully
|
||||
independent of both the acquisition pipeline and the temperature checker.
|
||||
"""
|
||||
|
||||
from __future__ import annotations
|
||||
|
||||
import logging
|
||||
import threading
|
||||
import time
|
||||
from dataclasses import dataclass
|
||||
from typing import Optional, Protocol
|
||||
|
||||
from .readings_channel import ReadingWriter, TemperatureReading
|
||||
|
||||
logger = logging.getLogger(__name__)
|
||||
|
||||
|
||||
class _MeasurementSource(Protocol):
|
||||
"""Minimal controller surface the monitor depends on (eases testing)."""
|
||||
|
||||
def get_measurements(self) -> object: ...
|
||||
|
||||
|
||||
def compute_sweep_period_s(
|
||||
min_value: float,
|
||||
max_value: float,
|
||||
step: float,
|
||||
time_step_us: float,
|
||||
delay_time_ms: float,
|
||||
) -> float:
|
||||
"""Estimate the duration of one min→max current sweep, in seconds.
|
||||
|
||||
``num_steps = round(|max - min| / step) + 1`` points, each taking roughly the
|
||||
inter-point delay plus the discretisation time. The board gives no explicit
|
||||
end-of-sweep marker, so this computed period is how "once per sweep" is timed
|
||||
by default.
|
||||
"""
|
||||
if step <= 0:
|
||||
raise ValueError(f"step must be > 0, got {step}")
|
||||
span = abs(max_value - min_value)
|
||||
num_steps = round(span / step) + 1
|
||||
per_point_s = delay_time_ms / 1000.0 + time_step_us / 1_000_000.0
|
||||
return num_steps * per_point_s
|
||||
|
||||
|
||||
def resolve_period_s(
|
||||
strategy: str,
|
||||
*,
|
||||
min_value: float,
|
||||
max_value: float,
|
||||
step: float,
|
||||
time_step_us: float,
|
||||
delay_time_ms: float,
|
||||
) -> float:
|
||||
"""Turn a strategy string into a concrete per-reading period in seconds.
|
||||
|
||||
Supported strategies:
|
||||
- ``"computed"`` — one reading per estimated sweep duration (default).
|
||||
- ``"interval:<ms>"`` — a fixed period of ``<ms>`` milliseconds.
|
||||
"""
|
||||
if strategy == "computed":
|
||||
return compute_sweep_period_s(min_value, max_value, step, time_step_us, delay_time_ms)
|
||||
if strategy.startswith("interval:"):
|
||||
try:
|
||||
ms = float(strategy.split(":", 1)[1])
|
||||
except ValueError as exc:
|
||||
raise ValueError(f"Invalid interval strategy {strategy!r}") from exc
|
||||
if ms <= 0:
|
||||
raise ValueError(f"interval must be > 0 ms, got {ms}")
|
||||
return ms / 1000.0
|
||||
raise ValueError(
|
||||
f"Unknown strategy {strategy!r}; expected 'computed' or 'interval:<ms>'"
|
||||
)
|
||||
|
||||
|
||||
@dataclass(slots=True)
|
||||
class LaserTemperatureMonitor:
|
||||
"""Polls a laser board once per sweep and publishes temperature readings.
|
||||
|
||||
Args:
|
||||
controller: object exposing ``get_measurements()`` (a real
|
||||
:class:`LaserController` in production, a fake in tests).
|
||||
writer: destination channel implementing ``write(TemperatureReading)``.
|
||||
period_s: seconds between readings (see :func:`resolve_period_s`).
|
||||
"""
|
||||
|
||||
controller: _MeasurementSource
|
||||
writer: ReadingWriter
|
||||
period_s: float
|
||||
|
||||
def read_once(self, seq: int) -> Optional[TemperatureReading]:
|
||||
"""Poll one measurement and turn it into a reading, or None if no data."""
|
||||
measurements = self.controller.get_measurements()
|
||||
if measurements is None:
|
||||
logger.warning("No measurement returned from laser board (seq=%d)", seq)
|
||||
return None
|
||||
return TemperatureReading(
|
||||
seq=seq,
|
||||
mono_ns=time.monotonic_ns(),
|
||||
temp1=float(measurements.temp1),
|
||||
temp2=float(measurements.temp2),
|
||||
temp_ext1=_opt(getattr(measurements, "temp_ext1", None)),
|
||||
temp_ext2=_opt(getattr(measurements, "temp_ext2", None)),
|
||||
current1=_opt(getattr(measurements, "current1", None)),
|
||||
current2=_opt(getattr(measurements, "current2", None)),
|
||||
)
|
||||
|
||||
def run(self, stop_event: Optional[threading.Event] = None) -> None:
|
||||
"""Poll-and-publish until ``stop_event`` is set (runs forever if None).
|
||||
|
||||
Each iteration reads once, publishes, then waits one period. The wait is
|
||||
interruptible via ``stop_event`` for a prompt clean shutdown.
|
||||
"""
|
||||
stop = stop_event or threading.Event()
|
||||
seq = 0
|
||||
logger.info("Temperature monitor started: period=%.3fs", self.period_s)
|
||||
while not stop.is_set():
|
||||
try:
|
||||
reading = self.read_once(seq)
|
||||
except Exception: # noqa: BLE001 — a transient read error must not kill the monitor
|
||||
logger.warning("Measurement read failed; continuing", exc_info=True)
|
||||
reading = None
|
||||
if reading is not None:
|
||||
self.writer.write(reading)
|
||||
logger.debug(
|
||||
"Published reading seq=%d T1=%.3f T2=%.3f", seq, reading.temp1, reading.temp2
|
||||
)
|
||||
seq += 1
|
||||
stop.wait(self.period_s)
|
||||
logger.info("Temperature monitor stopped after %d readings", seq)
|
||||
|
||||
|
||||
def _opt(value: object) -> Optional[float]:
|
||||
return None if value is None else float(value)
|
||||
@@ -0,0 +1,131 @@
|
||||
"""JSONL append/tail channel carrying per-sweep temperature readings.
|
||||
|
||||
The monitor process appends one JSON object per line; the checker process tails
|
||||
the file from its end and parses each newly-appended line. A newline-delimited
|
||||
file is used (rather than a socket) so the monitor and checker can start, stop,
|
||||
and restart on independent lifecycles without a handshake — the checker simply
|
||||
resumes tailing wherever the file currently ends.
|
||||
|
||||
A reader only ever consumes lines terminated by ``\\n``; a partially-written last
|
||||
line is left buffered until its newline arrives, so a reading is never parsed
|
||||
half-written.
|
||||
"""
|
||||
|
||||
from __future__ import annotations
|
||||
|
||||
import json
|
||||
import os
|
||||
from dataclasses import asdict, dataclass
|
||||
from pathlib import Path
|
||||
from typing import Iterator, Optional, Union
|
||||
|
||||
_PathLike = Union[str, os.PathLike[str]]
|
||||
|
||||
|
||||
@dataclass(slots=True)
|
||||
class TemperatureReading:
|
||||
"""One temperature/current snapshot published once per sweep.
|
||||
|
||||
``temp1``/``temp2`` are the internal laser temperatures (the values validated
|
||||
against the setpoints); ``temp_ext1``/``temp_ext2`` are the external
|
||||
thermistors, carried for diagnostics only.
|
||||
"""
|
||||
|
||||
seq: int
|
||||
mono_ns: int
|
||||
temp1: float
|
||||
temp2: float
|
||||
temp_ext1: Optional[float] = None
|
||||
temp_ext2: Optional[float] = None
|
||||
current1: Optional[float] = None
|
||||
current2: Optional[float] = None
|
||||
|
||||
def to_json_line(self) -> str:
|
||||
return json.dumps(asdict(self), separators=(",", ":"))
|
||||
|
||||
@classmethod
|
||||
def from_json_line(cls, line: str) -> "TemperatureReading":
|
||||
payload = json.loads(line)
|
||||
return cls(
|
||||
seq=int(payload["seq"]),
|
||||
mono_ns=int(payload["mono_ns"]),
|
||||
temp1=float(payload["temp1"]),
|
||||
temp2=float(payload["temp2"]),
|
||||
temp_ext1=_opt_float(payload.get("temp_ext1")),
|
||||
temp_ext2=_opt_float(payload.get("temp_ext2")),
|
||||
current1=_opt_float(payload.get("current1")),
|
||||
current2=_opt_float(payload.get("current2")),
|
||||
)
|
||||
|
||||
|
||||
def _opt_float(value: object) -> Optional[float]:
|
||||
return None if value is None else float(value)
|
||||
|
||||
|
||||
class ReadingWriter:
|
||||
"""Appends :class:`TemperatureReading` objects to a JSONL file.
|
||||
|
||||
Each write is a single line flushed to the OS so a tailing reader sees it
|
||||
promptly. Use as a context manager or call :meth:`close` explicitly.
|
||||
"""
|
||||
|
||||
def __init__(self, path: _PathLike) -> None:
|
||||
self.path = Path(path)
|
||||
self.path.parent.mkdir(parents=True, exist_ok=True)
|
||||
# Line-buffered append; each reading is one line.
|
||||
self._fh = self.path.open("a", encoding="utf-8", buffering=1)
|
||||
|
||||
def write(self, reading: TemperatureReading) -> None:
|
||||
self._fh.write(reading.to_json_line() + "\n")
|
||||
self._fh.flush()
|
||||
|
||||
def close(self) -> None:
|
||||
if not self._fh.closed:
|
||||
self._fh.close()
|
||||
|
||||
def __enter__(self) -> "ReadingWriter":
|
||||
return self
|
||||
|
||||
def __exit__(self, *_exc: object) -> None:
|
||||
self.close()
|
||||
|
||||
|
||||
class ReadingReader:
|
||||
"""Tails a JSONL readings file, yielding complete lines as they appear.
|
||||
|
||||
``from_start=False`` (default) begins at the current end of file, so the
|
||||
checker validates readings produced from the moment it starts. Partial
|
||||
trailing lines are buffered until their newline arrives.
|
||||
"""
|
||||
|
||||
def __init__(self, path: _PathLike, *, from_start: bool = False) -> None:
|
||||
self.path = Path(path)
|
||||
self._buffer = ""
|
||||
self._pos = 0
|
||||
if not from_start and self.path.exists():
|
||||
self._pos = self.path.stat().st_size
|
||||
|
||||
def poll(self) -> Iterator[TemperatureReading]:
|
||||
"""Yield every complete reading appended since the last poll.
|
||||
|
||||
Malformed lines are skipped silently (a truncated/legacy line must not
|
||||
crash a long-running checker); callers that care can validate seq gaps.
|
||||
"""
|
||||
if not self.path.exists():
|
||||
return
|
||||
with self.path.open("r", encoding="utf-8") as fh:
|
||||
fh.seek(self._pos)
|
||||
chunk = fh.read()
|
||||
self._pos = fh.tell()
|
||||
if not chunk:
|
||||
return
|
||||
self._buffer += chunk
|
||||
*complete, self._buffer = self._buffer.split("\n")
|
||||
for line in complete:
|
||||
line = line.strip()
|
||||
if not line:
|
||||
continue
|
||||
try:
|
||||
yield TemperatureReading.from_json_line(line)
|
||||
except (ValueError, KeyError, TypeError):
|
||||
continue
|
||||
@@ -0,0 +1,75 @@
|
||||
"""Variation-session snapshot shared between the temperature monitor and checker.
|
||||
|
||||
When a current-variation task is started, the target static laser temperatures
|
||||
(``static_temp1``/``static_temp2``) and the acceptable tolerance are frozen into a
|
||||
small JSON file. The temperature checker reads this file to know what "correct"
|
||||
means for the run, so it validates against the setpoints that were in effect *at
|
||||
variation start* — independent of any later edits to the run config.
|
||||
|
||||
Only current variation of laser 1 (``CHANGE_CURRENT_LD1``) is supported by the
|
||||
firmware today; the session still records both laser targets because both
|
||||
temperatures are held static during that task and both are validated.
|
||||
"""
|
||||
|
||||
from __future__ import annotations
|
||||
|
||||
import json
|
||||
import os
|
||||
import tempfile
|
||||
from dataclasses import asdict, dataclass
|
||||
from pathlib import Path
|
||||
from typing import Union
|
||||
|
||||
_PathLike = Union[str, os.PathLike[str]]
|
||||
|
||||
# Default IPC locations. Both are overridable via CLI/API so several runs can use
|
||||
# distinct files. Kept in the system temp dir so no project state is polluted.
|
||||
DEFAULT_SESSION_PATH = Path(tempfile.gettempdir()) / "laser_variation_session.json"
|
||||
DEFAULT_READINGS_PATH = Path(tempfile.gettempdir()) / "laser_temp_readings.jsonl"
|
||||
|
||||
DEFAULT_TOLERANCE_C = 0.03
|
||||
|
||||
|
||||
@dataclass(slots=True)
|
||||
class LaserVariationSession:
|
||||
"""Target setpoints and tolerance frozen at variation start."""
|
||||
|
||||
variation_type: str
|
||||
target_temp1: float
|
||||
target_temp2: float
|
||||
tolerance_c: float = DEFAULT_TOLERANCE_C
|
||||
started_at_iso: str = ""
|
||||
|
||||
def save(self, path: _PathLike = DEFAULT_SESSION_PATH) -> Path:
|
||||
"""Atomically write the session snapshot to ``path`` and return it.
|
||||
|
||||
Writes to a temp file in the same directory then renames, so a concurrent
|
||||
checker never observes a half-written file.
|
||||
"""
|
||||
dest = Path(path)
|
||||
dest.parent.mkdir(parents=True, exist_ok=True)
|
||||
tmp = dest.with_name(f"{dest.name}.{os.getpid()}.tmp")
|
||||
tmp.write_text(json.dumps(asdict(self), indent=2), encoding="utf-8")
|
||||
os.replace(tmp, dest)
|
||||
return dest
|
||||
|
||||
@classmethod
|
||||
def load(cls, path: _PathLike = DEFAULT_SESSION_PATH) -> "LaserVariationSession":
|
||||
"""Load a session snapshot from ``path``.
|
||||
|
||||
Raises FileNotFoundError if the file is absent and ValueError if it is not
|
||||
a valid session object.
|
||||
"""
|
||||
payload = json.loads(Path(path).read_text(encoding="utf-8"))
|
||||
if not isinstance(payload, dict):
|
||||
raise ValueError(f"Session file must be a JSON object: {path}")
|
||||
try:
|
||||
return cls(
|
||||
variation_type=str(payload["variation_type"]),
|
||||
target_temp1=float(payload["target_temp1"]),
|
||||
target_temp2=float(payload["target_temp2"]),
|
||||
tolerance_c=float(payload.get("tolerance_c", DEFAULT_TOLERANCE_C)),
|
||||
started_at_iso=str(payload.get("started_at_iso", "")),
|
||||
)
|
||||
except (KeyError, TypeError, ValueError) as exc:
|
||||
raise ValueError(f"Malformed session file {path}: {exc}") from exc
|
||||
Reference in New Issue
Block a user